Hydraulic Hose Joint Crimping Process

2022-09-08 11:04:16
Hydraulic Hose Joint Crimping Process

hydraulic hose fitting specifications

Specifications for hydraulic hose fittings vary depending on country and application. For example, a NPT/NPTF fitting is used in North America, while a BSPT (JIS-PT) is used in Europe. There are also different thread types. The most common ones are DIN Metric, O-ring, and SAE Straight.

These fittings can have different dimensions and different functions. Some types have a threaded connection, while others have a mated-angle coupling. The type of connection determines if the hose is crimped. It is also important to choose the right seal.

The hydraulic hose's external and internal diameters are also important. Both of these should be compatible in order to prevent leakage. They should be compatible to prevent leakage. It is also important to consider the materials used in hydraulic hose fittings. Different materials have different properties and may not be compatible with the fluid.

Hydraulic hose fittings connect the different conductors in a hydraulic system. They are often made of metal or plastic. The first is stronger but more prone to corrosion and less durable. The latter is stronger and more compatible with high pressures. They can also be used to alter fluid flow, split it and raise it.

Aside from the size and diameter, hydraulic fittings also differ in the threading of the connection. A hydraulic hose assembly can leak or burst if the connection is too loose.

hydraulic hose fitting removal

First, disconnect the hydraulic line from the attachment. The hose could be attached to a live load, and can blow out if the fittings are removed. The hydraulic oil can also discharge forcefully, which is why it is important to disconnect it before attempting to remove it.

Once you have disconnected the hose from the hydraulic cylinder, locate the valve spool, coupling, or cylinder. To remove the fittings from the valve spool or cylinder, you will need a wrench. You should not clean the hose at this stage, as oil can leak out. After you have removed the fittings and couplings, plug them to stop oil from leaking.

Before removing a hydraulic hose fitting, you should remove any protective hoods or covers that might be on the hose. You can then clean the connectors on both sides of the hose. Make sure to get rid of any debris or other obstructions. Next, place the new hose in its correct location.

It's vital to wear PPE when working with hydraulic fluid. You never know when a leaking hose can lead to other components moving unexpectedly. Personal Protective Equipment (PPE) is essential to prevent such hazards. It is also a good idea sketching out the hose routing to make it easy to locate the adjacent parts.

Hydraulic hose and fitting selection

The right crimping process is crucial if you want to use hydraulic hoses in your business. The right process can increase the longevity and efficiency of your hydraulic hose connections. It can also reduce strain and labour time.

First, you should determine the diameter of the hose and fitting to be crimped. Once you've determined the size, you can select a crimping machine. You should ensure that the crimper has the correct hose diameter. You should also decide how deep the fitting is inserted into the hose. The crimp fitting should be marked so that you can verify it is properly seated.

Whether you are using hydraulic hoses for your company or outsourcing the crimping process, the first step is choosing the correct process. The right process should be able to withstand the pressure fluctuations of the hydraulic system. Lastly, you should choose the right crimping die set for the hose.

The crimping structure is what determines the crimping strength of the hose and its sealing performance after crimping. Typically, the crimping structure is determined by engineering experience. While tribological design theory is lagging behind the collaborative design mechanism, it is still possible to design an improved crimping structure. You can improve the quality and reliability of your hose assembly by improving the crimping.