When it comes to pressure hoses, a high-pressure resin hose should not be underestimated. Its maximum pressure is determined by the material used to make it, and its manufacturing process. Read on to learn more about the characteristics of this type of hose.
What material is used to make the ultra-high pressure resinhose?
The type of hose used in the industrial sector can play a crucial role in the safety and productivity of the end-user. The material of a hose can have a significant impact on its performance, durability, cost, and cost. It is therefore important to choose the right hose. Many factors affect the performance and longevity of a hose, including its interior and exterior properties. These factors include abrasion resistance and UV exposure.
The inner and outer cover layers of a resin-resin hose may be constructed from a polymer. The inner liner of a resin-resin hose may be made from fluoropolymer, or another chemically-resistant material. These layers protect the structure of the hose and its high-pressure performance.
Nylon is another material used in the manufacture of ultra-high pressure hose. It is resistant to corrosion and organic acids and has low permeability. In addition, it is a very flexible and lightweight material. Its flexibility makes it a good choice for use in vacuum and air conditioning systems.
Ultra-high pressure resin hoses can also be made from various materials. These hoses can be made from different materials. They vary in thickness and density. While some types are able to withstand high-pressure, others are more prone to breaking and deformation. These hoses can be used for many purposes, regardless of the material.
The production of the ultra high pressure resin hose
The process of producing ultra-high pressure resin hose involves a series of steps. The hose's outer tube rubber gets coated with a lead or resin coating. Next, it is covered with a film made of ultrahigh molecular weight polyethylene. The result is a hose with a nominal diameter of 19 to 60 mm and an inner rubber thickness of 1.8 mm.
This high-pressure rubberhose can be easily manufactured and stored. You can improve its slipperiness. Moreover, the material is resistant to heat, chemicals, and mechanical stresses. These properties allow it to be used for many purposes. Ultimately, it can withstand a high-pressure environment without deteriorating over time.
The production process of ultra-high pressure resin-based hose is similar to that of conventional rubber hoses. Only the amount of polyvinyl alcohol in the resin is different between them. Its polyvinyl alcohol level ranges between 0.1 and 10 percent.
Vacuum degassing is used to remove any air bubbles from the resin. This process is most efficient with materials that have a high surface tension or high viscosity. This process requires a vacuum of about 26 inches Hg. This allows the material to be injected into the mold before it sets.
Another process involves adding ultrahigh molecular weight polyethylene powder to the hose. This produces a hose that is more slipper. This process is simpler and less complex than other methods. In addition, the ultrahigh molecular weight polyethylene powder has excellent workability.
and the characteristics of the ultra-high pressure resin hose
The characteristics of an ultra-high pressure resin hose include flexibility and superior chemical and physical resistance. It can withstand pressures up to 40 MPa and is very user-friendly. It is also very flexible, making it suitable for many applications.
The fiber layer of an ultra-high-pressure resin hose is cured in multiple stages to reduce internal thermal stresses. The fiber layer is built up in "layers" until the desired thickness is achieved. When cured, the chosen layer thickness will result in a stress-free section. Once the first layer has fully dried, you can add layers until you reach the desired thickness of the wall.