Chemical blending uses many hoses to transport ingredients. Each hose has its own advantages and drawbacks.
These applications require a hose that is both durable and flexible. The connections must be perfect, too.
Characteristics of UPE material hose
The ultra-high molecular mass polyethylene (also known as HMPE or UHMWPE) is a polymer with long chains of polyethylene molecules. The longer chain lengths increase the strength of inter-molecular interactions, allowing it to handle heavy tensile loads without deforming easily.
These characteristics make UHMWPE an ideal material for hose. It is especially well-suited for transporting chemical products.
It is used extensively in the chemical and petrochemical industries to transport acids, bases. It is resistant to all chemicals, UV radiation, and micro-organisms.
This hose is specially designed to dissipate electrostatic charges on the surface as well as through walls. This means that the hose is safe to use in various ATEX zones.
The hose is made from UHMWPE (ultra high molecular weight polyethylene), tube reinforced with high-strength plies synthetic cord and embedded steel wire helix wire. The EPDM rubber black outer layer is smooth, antistatic and resistant to weather and ozone. It also has a cloth finish.
This hose is great for chemical mixing applications as it is fire-resistant, flexible, and avoids permeation issues that are common with non-metallic. It also features an interlocked metal armor guard to prevent the hose's over-bending, which can lead to a failure in blending operations.
How to prolong the life of UPE material.
The production of UPE material hose involves several steps that are crucial to its longevity. The most obvious is the selection of a quality lining material, such as polyethylene (PE). It is important to consider the chemical involved in selecting the right hose for your application. This involves a bit of research and a little trial and error. You need to consider whether you are transferring fine powdered material or if your application requires abrasion resistance. If so, you need a hose that can handle the wear and tear resulting from frequent handling.
A combination of two types is likely to make the best hose. The best hose will have a UPE lining and an outer layer of high-performance, PTFE. PTFE is a versatile material that offers a variety of attractive features, including good abrasion resistance as well as corrosion protection. Moreover, it is a good insulator and does not leak if exposed to heat or pressure. This makes it the best hose mate for most applications.
Fault in UPE material hose wire
There are a few things you can do if the wire layer on the UPE material is brittle or breaks easily. First, determine the cause. There are several common failure modes that can be identified through visual clues.
Among these, a burst at the fitting may indicate that the fitting is moving too fast within or pulling at the hose. This can be caused by pressure surges, the hose bend starting too close to the fitting, or incorrect crimp dimensions.
Another issue that can affect the performance of UPE material hose is temperature exposure. This can reduce the rated pressure, and impact the inner tube's flexibility.
You can avoid this problem by choosing the right UPE material hose, and using it correctly. It is important to not expose the hose to extreme heat or cold. Also, ensure that the recommended pressure rating is maintained. These simple steps will extend the life of your Hose. They will also help to minimize downtime and increase system efficiency. By identifying and addressing the problems that lead to hose failures, you can save money and reduce your risk of downtime in the future.